Industrial plant design

Our services industrial plant design 

AMS offers you a wide range of services in industrial plant design. Hereinafter you will find parts of the services in which we can support you as well. We offer you a comprehensive and competent advice for the realisation of your projects.

Processcontrolling
 

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  • Project management by a designated project manager
  • Logging of the project progress
  • Comprehensive interface planning
  • Cost calculations according to work phases
  • Spending planning & budget tracking

Process engineering
 

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  • Process concepts / Studies
  • Determination of physical characteristics
  • Process simulations
  • Piping class selection
  • All types of flow diagrams
  • Process engineering calculations
  • Solids handling
  • Design of machinery & equipment
  • Technical data sheets of machinery & equipment
  • Pressure loss calculations

Layout planning & piping design

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  • Creation of pipe classes
  • Implementation & processing of laser scans
  • Layout planning in the 3D CAD model
  • Specification of special piping components & special piping supports
  • Creation of isometric drawings
  • Creation of material summaries
  • Tender documents for pipeline construction & ancillary trades
  • Design of site equipment
  • Creation of building specifications

Design calculations & verification

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    Process engineering
  • Pressure surge calculations

    • Layout planning & piping design
  • Static & dynamic analysis of complex piping systems (pipe2, CaesarII)
  • Simplified stress verification according to AD 2000 HP 100 R
  • o Stress verification according to DIN EN 13480-3, EN 13941, ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.5, ASME B31.8, KRV, ISO 14692, VGLSP, VGLSR
  • Finite Elemente Analyse von Rohrleitungsbauteilen in ROHR2 gemäß EN 13445-3 Anhang C, ASME VIII DIV 2, AD 2000-S4
  • Vereinfachte Druckstoßberechnung nach Joukowsky
  • Strength analysis according to AD 2000, EN 13480, ASME B31.1, ASME B31.3
  • Determination of loads at pipe supports & tie-in points
  • Determination of movements & deformations of pipelines
  • Piping flexibility analysis

Instrumentation and control engineering

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  • Specification & design of power generation plants & electrical power supply networks (low & medium voltage)
  • Installation & lighting engineering
  • Dimensioning of grouding systems
  • Lightning protection
  • Risk management
  • Grounding & lightning protection diagrams
  • Material summaries & bills of quantities
  • All service phases also according to HOAI

Machinery & equipment
  

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  • Concept developement for devices, machines & compact plants
  • Preparation of technical specifications
  • Creation of inquiry specifications
  • Creation of technical specifications for insulation & coatings
  • Material summaries insulation & coatings
  • Technical & commercial bid evaluation
  • Award negotiations
  • Procurement & document controlling
  • Preparation of acceptance tests at the manufacturers
  • Examination of manufacturer drawings

Authorities engineering

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  • Site & operational descriptions
  • Safety reports / HAZOP- / PAAG procedures
  • New & change requests according to BlmSchG
  • Construction permit

Civil engineering & HVAC

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  • Conceptional design
  • Architecture
  • Engineering of steel construction, solid construction & steel composite structures
  • Design in 3D CAD model
  • Static calculations / construction permit documents
  • Formwork & reinforcement plans / position plans
  • Installation plans for heating, air conditioning & ventilation technology
  • Water supply & water disposal technology
  • Design of building management systems & plant control
  • All service phases also according to HOAI

Construction supervision

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  • Construction site management / SiGeKo / SiGe plan
  • Preparation of construction safety documents
  • Assembly studies
  • Use of senior & specialist managers
  • Cost & change tracking

Commissioning supports

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  • Commissioning procedures for plant sections & complete plants
  • Checklists
  • Compilation of manufacturer & construction documents for functional tests & inspections

Technical documentation

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  • Document lists
  • As-built documents
  • Preparation of operating manuals
  • Operating & plant documentation
  • Structured EDP documentation of engineering & manufacturer documents

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